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ABB机器人给缓冲器带来效益

2007年04月12日 14:43:00 中国传动网

2007年4月10号————ABB机器人技术方案将世界最大的汽车行业塑料机壳配件生产商生产力提高了20% 总部设于台湾的东阳集团总裁Mark Cheng说:“我们不会考虑当第二的,通过应用最新的技术和在研发方面的投资我们仍是第一位,我们坚信我们会领先于我们的竞争者。” ABB的机器人是帮助东阳保持其领先地位战略的一部分,正如程先生所指出的,东阳是亚洲第一个购买ABB IRB 6650S支架安装型机器人而由此受益的厂商,此机器人拥有独特的创新型IRC5控制器和RobotWare塑料模块软件。 ABB机器人技术系统于2006年4月安装在位于2500吨注坏模型机顶部的汽车缓冲器生产线上。
IRB 6650S机器人 当这一系统进入24小时操作后,系统能达到20%的生产力,一个月能额外生产3,000个缓冲器。产品生产周期降为10-15秒,生产配备人员也减少了。 ABB是我们的首选 公司汽车零件制造部总经理Yuh-Sheng Liang说:“引进ABB机器人达到的效果远远超出了我们的想象。IRB 6650S能够使用六个斧子,说明其灵活性、速度和稳定性都有所提高。整个操作过程变得更有效。” 依据Cheng所言:工厂操作者都被这一简单易用、富有直觉的软件留下深刻的印象,这款软件只需要很少的步骤就可以为不同的汽车缓冲器编制一个新生产程序。 东阳集团在台湾两个生产企业拥有13台ABB机器人。东阳研发中心副主任Guann Chen说:“我们一直在不懈地学习怎样把机器人更好地应用在我们的制造业领域。我们着重于加强质量、节省成本和安全保证,所以ABB是我们的首选提供商。” original text [COLOR=#708090]ABB robots bring bumper benefits 2007-04-10 - An ABB robotics solution has increased productivity by 20 percent for the world‘s largest maker of aftermarket plastic body parts for the automotive industry. “Being No. 2 is not an option we even think about,” says Mark Cheng, president of Taiwan-based Tong Yang Group‘s China regional division. “We‘ve remained No.1 by using the latest technology and investing in R&D. We‘re determined to stay ahead of our competitors.” ABB robots are part of that strategy and are helping Tong Yang maintain its competitive lead. As Cheng points out, the company was the first in Asia to buy and benefit from ABB‘s IRB 6650S shelf robot, with the uniquely innovative IRC5 controller and RobotWare Plastics Mold software. The ABB robotics system was installed in April 2006 on a car bumper production line where it sits on top of a 2,500-ton injection molding machine. When the system went into 24-hour operation it achieved a 20 percent increase in productivity, boosting capacity by an additional 3,000 bumpers a month. The production cycle was cut by 10-15 seconds and the number of staff manning the line was reduced. ABB is our ‘first choice‘ “The results are beyond our expectations,” says Yuh-Sheng Liang, manager of the company‘s aftermarket manufacturing division. “Being able to use the six axes of the IRB 6650S has meant more flexibility, increased speed and more stability. The whole operation becomes more efficient.” According to Cheng, the factory operators are very impressed with the easy-to-use, intuitive RobotWare software, which requires just a few steps to create new production programs for different car bumper designs. The use of icons instead of complicated language programs is also highly appreciated. Tong Yang Group has 13 ABB robots at its two Taiwan production facilities. “We are constantly looking at how we can apply the use of robots in our manufacturing areas,” says Guann Chen, deputy director at Tong Yang‘s R&D center. “We are looking to enhance quality, cost and safety, and ABB is our first choice.”[/COLOR]
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